Connect for GRP FRP Piping Updates – Chemical Process Piping

Connect for GRP FRP Piping Updates – Chemical Process Piping

GRP FRP Pipes Piping & fitting Water Desalination Chemical Process Piping

Connect with Us for keeping yourself updated with Industry News Related to GRP FRP Piping & Water Desalination Projects from Chemical Process Piping

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Admin

Chemical Process Piping Blog

Chemical Process Piping Pvt Ltd December 2010 updates

GRP FRP a Classique Plastics Piping CPP Pvt Ltd

CPP GRP FRP Piping pipes water desalination chemical process piping

Chemical Process Piping

While wishing you all a very Happy, Safe and Prosperous New year, it gives me immense pleasure to inform that in the last three quarters ( April’ 10 – Dec ’10) , CPP has maintained its leadership position in the field of design, manufacture and installation of GRP/ FRP Piping for the Chemical, Desalination and Metallurgical industries. We have made inroads in the Power sector too!

Several new initiatives were taken by the CPP management that would enable us to grow even higher in the coming years while providing safe working conditions to all in CPP and protecting the environment.

The initiatives include:

  • Capacity Expansion
  • Setting up of a state-of-the-art Continuous Filament Winding Plant
  • EHS initiative
  • Setting Best Practices for Marketing


Capacity Expansion:


water desalination grp frp pipes glass fiber reinforced plastic cpp

During the last three quarters, CPP added a new Filament Winding line for diameters upto 3000 mm. We also scaled up our capability to machine large diameter flanges to cater to the requirements of the water industry. Besides the above, we increased the technical pool in our Vadodara facility by 25 percent!

Setting up of a state-of-the-art Continuous Filament Winding Plant

ThiChemical Process Piping CFW filament winding CPP GRP FRP Pipings is by far the largest investment the CPP group has made in its history. This would change our scale of operations and reach in the market.  With the proposed commissioning of this plant by March’ 2011, CPP will enter the market for long distance GRP piping for conveying Sea water, Potable water and Sewage water. These pipes would find usage in the Power, Irrigation and Water Reuse markets.

 

EHS Initiative protecting the environment and implementing steps Responsible manufacturingEHS initiative

CPP has embarked on a journey that will involve educating its employees and partners in protecting the environment and implementing steps that would help us achieve this goal. Further, we shall take steps in providing a safe working environment for all our employees. This initiative is called ‘Responsible manufacturing’ and would be ongoing while we keep implementing the EHS best practices in the industry.

Setting Best Practices for Marketing

Besides Chemical industries, CPP is also focusing on supplying GRP Piping for the global Power and Water markets. We have taken steps to align our Marketing and Sales teams with requirements of our clients. This would be achieved by putting into place processes based on best practices for marketing. The business process would involve CRM, identifying and addressing client needs, etc.

Project Highlights:

  • Chennai Desalination
  • Perth Desalination
  • Chlor-Alkali Membrane Cell Project
  • Melbourne Desalination
  • Gas Cleaning Plant of Codelco, Chile

Chennai Desalination

CPP has supplied GRP Piping to India’s largest Desalination plant in Minjur which would be serving the city of Chennai (India). This plant was commissioned by the Chief Minister, Mr. M. Karunanidhi on 31st July’10. The Desalination plant is a Joint venture between IVRCL Infrastructure, India and Befesa of Spain. This facility would supply water to the government run Chennai Metropolitan Water Supply and Sewerage Board.

Perth Desalination

We have successfully completed design and manufacture of GRP Piping to Southern Seawater Joint Venture for their 138 MLD Southern Seawater Desalination Plant in Perth, Australia. With this, CPP has completed supplies of GRP Piping to its first Desalination project in Australia. This plant is under installation phase at present.

Chlor-Alkali Membrane Cell Project

During the last year we have successfully supplied FRP/GRP, PP-FRP, PVC-FRP & PVDF-FRP Pipes & Fittings to M/s. Jayshree Chemicals Ltd. for their 152 TPD Chlor Alkali Membrane Cell plant in Ganjam, Orrisa (India). We completed the installation in record time and this plant was commissioned in December 2010.

Melbourne Desalination

CPP successfully completed design (Stress Analysis and Surge Analysis), manufacture and pre-fabrication of isometrics of GRP Piping to Thiess Degremont Joint Venture for their 416 MLD Victorian Desalination Project in Melbourne, Australia. The job involved supplying prefabricated GRP piping for the Front Face module of the DMF Tanks. Further, we supplied pre-fabricated Headers for the Pre Treatment area.

This is the largest Desalination project in Australia and is under installation phase at present.

Gas Cleaning Plant of Codelco, Chile

We received an order for Design & Manufacture of FRP/GRP Ducting from GEA Bischoff GmbH. This ducting would be installed in the Gas Cleaning Plant of Codelco, Chile. The ducting would be designed to withstand vacuum, wind loads, seismic loads and would be fire retardant.

GRP FRP Pipes Water desalination piping chemical process piping CPP

 


Thanks & Regards,

Vijay Rajpurohit

Managing Director

You can Also Connect with Us Here:

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Happy New Year from Chemical Process Piping Pvt. Ltd. (CPP)

Chemical Process Piping Pvt. Ltd. Wishes Everyone a Very Happy & Prosperous New Year.

Chemical Process Piping New Year Wishes 2011

Happy New Year

Have a great year ahead!

Regards,

Vijay Rajpurohit

Managing Director

Connect With Us:

CPP on Twitter

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Singapore Spring – First Desalination Plant – GRP FRP Piping

Singapore’s first Desalination Plant & the Largest of it’s kind in ASIA


Water Desalination Plant GRP FRP Piping CPP Singapore Plant Spring

Singapore Plant GRP Piping from CPP

Sing Spring Pte Anxon SWRO desalination plant grp piping derakane from CPP

About the Plant

This is Singapore’s first desalination plant and the largest of its kind in Asia. It ranks among the most energy efficient plants. The plant is based on Reverse Osmosis technology. Singapore’s Prime Minister, Lee Hsien Loong, opened the plant in September 2005. In its first year of operation the plant won a distinction in the 2006 Global Water Awards.

The Tuas Seawater Reverse Osmosis (SWRO) plant has sufficient capacity to meet around 10% of Singapore’s water demand. The plant design uses an open seawater intake structure. Further chemical dosing systems ensure adequate pH correction and enable the addition of polymer coagulants. Chemical dechlorination takes place both upstream and downstream of the cartridge filters leading to the RO plant and any further adjustment of the pH can also be made downstream of the cartridge filters, as required. Oil/grease and suspended solids are removed from the flow by Dissolved Air Flotation (DAF), prior to the primary Gravity Sand Filters (GSF) and the flow subsequently passes through secondary Pressure Sand Filtration (PSF) before entering the reverse osmosis section of the plant.

designed manufactured installed GRP Pipe from CPP for water desalination

Scope

We designed, manufactured and installed GRP Piping as per ASTM 2992, ASTM 2996 and AWWA C 950. The pipes and fittings were manufactured using cross filament winding technology and impreganted with vinylester resin (Derakane 411) of M/s Ashland Chemicals.

The Piping were designed for pressures ranging from 8 bar up to 22.5 bar. After the piping was delivered to site, our core team of technicians from Mumbai, India took over and with the help of local technicians installed the GRP Piping. The entire piping network of approximately 8 km was tested at 1.5 times the design pressure.

You can Also Connect with Us Here:

CPP on Twitter : Updates on GRP FRP Pipes, Water desalination, Piping Plan & More

CPP Website

Contact Us

Related Posts:

Worlds first full scale desalination plant to use large diamerer SWRO technology

GRP FRP changi SCNP New Water Plant

World’s first full scale Desalination plant to use the large diameter SWRO technology: CPP

CPP GRP FRP Piping Water desalination

PowerSeraya Singapore SWRO Desalination Plant GRP FRP Pipe

About the Plant

This is the world’s first  full scale Desalination plant to use the large diameter SWRO technology. The plant is located alongside the 3000MW Pulau Seraya Power station in Singapore. Sea water passes through Granular Media Filters for pretreatment and subsequently through a two pass SWRO system. The plant has capacity of 10 MLD (9 MLD Service water + 1 MLD drinking water)

pipe water desalinate grp frp piping singapore plant cpp market leader

Scope

We designed and manufactured GRP Piping as per ASTM 2992, ASTM 2996 and AWWA C 950 The pipes and fittings were manufactured using cross filament winding technology and impregnated with vinylester resin Derakane Momentum 411-350) of M/s Ashland Chemicals. The Piping were designed for 6 bar pressure. After the piping was delivered to site, a local installation company took over and installed the GRP Piping based on our specifications. The entire piping network was tested at 1.5 times the design pressure.

GRP FRP Changi – SCNP -Sembcorp Changi New Water Plant from CPP

GRP FRP Pipes New Plant Sembcorp Changi NEWater Plant Singapore from CPP

About the Plant:Project NEWater Plant Piping Works Changi Singapore from CPP Pvt   Ltd. GRP FRP Water Desalination Pipes & More

The Changi NEWater Plant is the fifth and largest NEWater plant in Singapore employing several state-of-the-art technologies including microfiltration, reverse osmosis and UV to polish treated effluent from the Changi Water Reclamation Plant (CWRP) to produce 228,000m /d of ‘NEWater’. The plant is located on the rooftop of the CWRP!

This plant was developed under a design-build-own-operate (DBOO) contract which involved signing a 25-year treated effluent off-take agreement with Singapore’s Public Utilities Board (PUB). Black & Veatch provided design engineering and construction support services. CH2M Hill led the conceptual and preliminary design phase, and acted as lead consultant on the implementation.

The Changi NEWater Plant is the fifth and largest NEWater plant in Singapore

HighlightsGlass reinforced plastic FRP Piping FRP Pipes water recycling   membrane based & with flux in the RO system

  • The plant is one of the largest membrane-based water recycling facilities in the world.
  • The plant will meet 15% of Singapore’s current water demand.
  • The ‘plant-on-plant’ design is an engineering marvel that minimized the land requirements of the entire plant complex, as well as the construction costs.
  • The variance in feed-water quality from the CWRP is catered for by a clever mechanism which manages the flux in the RO system, allowing for greater efficiencies under normal operating conditions.cross filament winding technology grp frp piping reinforced  plastic

Scope

  • CPP designed and manufactured GRP Piping installed in the plant as per ASTM 2992,ASTM 2996 and AWWAC 950.
  • The pipes and fittings were manufactured using cross filament winding technology and impregnated with Vinylester resin.
  • The piping was designed for pressure of 10 bar. The total quantity of in-plant piping supplied by CPP is over 5 kilometers.

You can Also Connect with Us Here:

CPP on Twitter

CPP Website

Contact Us


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Classic Plastics: Updates for June 2010: A  Chemical Process Piping Pvt Ltd. Newsletter

CPP

India is going through a phase of continual growth on the back of increased spending on infrastructure projects. We at CPP are also growing at a steady pace.  For the first quarter (Apr 2010- Jun 2010), our turnover grew 60% (year –on-year) and with a healthy order booking, we are poised for at least 30 % growth (y-o-y) in sales turnover for the entire year.

June 2010 Announcement:

FRP Piping GRP pipes Winding CFW CPP is pleased to announce our plans to set up of a state-of-the-art Continuous Filament Winding   (CFW) plant for manufacture of GRP pipes. This plant would be set up in our existing sprawling facility in Vadodara, Gujarat (India).  We expect to commission this new plant by beginning of January 2011.

 

With this new facility, CPP would enter the large diameter cross CPP Grp FRP Filament winding CFWcountry GRP piping market for water conveyance as well as the Power sector for Cooling water lines.

 

 

 

Highlights of Apr ’10 to Jun ’10 

 

 

 

  • Received an order for GRP Piping from Tata Chemicals for sea Water piping.


  • Successfully completed the supplies of GRP Headers for Siemens, for their Desalination plant in Australia.


  • Received an order for supply of FRP, and FRP-HT piping from Andhra Sugars Ltd for their Chlor Alkali Plant.

  • Received an order for supply of PP-FRP, PVC-FRP and FRP-HT piping from Sree Rayalaseema Alkalies Ltd for their Chlor Alkali Plant.


  • Successfully completed the supply of FRP Lances and PP-FRP Piping to Steuler Industrieller, Germany.


  • Received an order for GRP Piping from Tata Chemicals for Sea Water: Our focus on manufacture of GRP piping suitable for seawater conveyance has resulted in CPP participating in many upcoming projects. Recently, Tata Chemicals awarded the order for design, supply and installation of GRP piping for their sea water piping application.
    CPP has supplied 800 mm dia pipes and fittings for pressures upto 10 bar.
  • Successfully completed the supplies of GRP Headers to Siemens for their  Desalination plant in Australia:CPP successfully supplied 12 sets of Headers for the Pre treatment in the Perth Desalination plant. This order was awarded by Siemens after very intense prequalification process.
    It was a critical job because of the very low tolerances specified for the prefabricated Headers. During shop hydrotesting, 100 % joint efficiency was demonstrated!
    After completion of this job CPP ranks amongst the best in the field of GRP piping for sea water applications.
  • Received an order for supply of FRP, and FRP-HT piping from Andhra Sugars Ltd for their Chlor Alkali Plant:Andhra Sugars has once again selected CPP for its requirements of FRP and FRP-HT piping. CPP had supplied and installed FRP and FRP-HT piping for their earlier project and this repeat order only reinforces the trust that the Chlor Alkali industry places on the expertise of CPP!This project involves supply and installation of FRP and FRP-HT piping of sizes upto 350mm dia These would be used for pressures upto 10 bar and temperatures upto 90 deg C
  • Received an order for supply of PP-FRP, PVC-FRP and FRP-HT piping from Sree Rayalaseema Alkalies Ltd (SRAAC) for their Chlor Alkali Plant: We are pleased to continue serving SRAAC for their new project. Our company has been entrusted work for supply and installation of FRP- HT, PP-FRP and PVC-FRP piping for their Chlor Alkali plant in Kurnool.
  • Successfully completed the supply of FRP Lances and PP-FRP Piping to Steuler Industrieller, Germany: FRP Lances which were supplied to Steuler for their project in Germany would be used as Spray piping in FGD Scrubbers. We manufactured the Lances with special abrasion resistance coating on the inside as well as outside surfaces.

Our Association with Sembcorp NEWater Plant:

We are pleased to be associated with Sembcorp NEWater Plant in Singapore which was awarded the ‘Water Reuse Project of the Year’ in a ceremony held in Paris on 26th April 2010.

The Global Water Awards recognize what senior executives across the international water industry have acknowledged as the most important achievements of the past year.

water reuse project

Visit Us Or Write to Us:

Chemical Process Piping Pvt Ltd.

BSD Marg, Govandi,
Mumbai 400 088.
INDIA.

Tel: +91 22 67230600
Fax: +91 22 67230618

Email: sales@cppiping.com

CONTACT US: Click Here


 

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Related Post:

Setting up the State-of-the art Continuous Filament Winding Plant (CFW)

Setting up the State-of-the art Continuous Filament Winding Plant (CFW)

GRP FRP PIPING

Chemical Process Piping Pvt. Ltd. (CPP) a market leader in the field of Design, Manufacture and Installation of GRP Piping for the Chemical and Desalination industry is setting up a state-of-the art Continuous Filament Winding Plant (CFW) in Vadodara, Gujarat ( India).

This new facility would enable CPP to manufacture large diameter underground / overground piping for the Power, Water supply and Sewerage markets. GRP Pipes would be manufactured at very competitive prices and help CPP to execute large piping projects in the shortest possible time.

Continuous Filament Winding (CFW) Plant

Product

The CFW plant shall produce Glass fiber Reinforced Plastic (GRP) pipes and sleeves from sizes 300 mm dia upto 2600 mm dia.

grp frp piping filament winding processFeatures:

The plant is fully computer controlled, based on the continuous filament winding process, fully in compliance with A.S.T.M. code D 2996 (Standard Specification for Filament Wound Reinforced, Thermosetting Resin Pipes) type 1, grade 2, class E, and ASTM D3517, ASTM D3754, ASTM D3262, BS 5480:1990, AWWA C950, AWWA Manual M45, EN standards and ISO 10639.

 

Manufacturing process

grp frp pipes chemical process piping cpp

The manufacturing of a continuous pipe or a sleeve blank is carried out on a mandrel formed by winding a continuous steel band over horizontal beams provided with supporting discs sized according to the diameter of the pipe required. The steel band moves in the axial direction sliding over the ball bearings inserted in beam grooves. At the end of the mandrel, the steel band is guided by an exit head into the mandrel inner tube, which supports the exit head. On the opposite end of the mandrel near the cam, the steel band is wound on the mandrel again. In this way the steel band  forms a smooth surface mandrel with simultaneous advancing in the axial direction.

Joints

The pipes are joined with the help of Sleeves with Reka rings.

Fittings

CPP has in-house capability to manufacture Bends, Flanges, Reducers and special fittings. Thus the entire piping for a given project is delivered from the same facility.

Quality Assurance

CPP is an ISO 9001: 2008 certified company equipped with a state-of-the-art laboratory enabling us to test our products as per relevant International standards.


Piping ProjectInstallation

Installation plays a key role in any piping project. This work is executed by our experienced Installation team. This team seamlessly takes over after the items reach site and ensures a smooth process of installation and testing.

 

 

Stress AnalysisDesign

CPP has the capability to carry our design calculations as per ASTM 2992/ 2996, AWWA C950/M45, BS 7159, ISO 14692. Besides the above, we also carryout Stress Analysis and Surge Analysis for the entire piping network.

 

 

Visit Us Or Write to Us:

Chemical Process Piping Pvt. Ltd.
BSD Marg, Govandi,
Mumbai 400 088.
INDIA.

Tel: +91 22 67230600
Fax: +91 22 67230618

Email: sales@cppiping.com

CONTACT Us  – Click Here

———

DOWNLOAD PDF – GRP Piping Continuous Filament Winding Plant (CFW)

Welcome to Chemical Process Piping Pvt Ltd.

(FRP / GRP Piping end to end holistic Solutions)


Chemical Process Piping Pvt Ltd. (CPP) is one of Asia’s largest manufacturer of FRP/GRP and Thermoplastic lined FRP Piping

CPP is the largest company in the field of design, manufacture and installation of FRP/GRP and Thermoplastic lined FRP piping for the chemical and allied industries in India. We are a technology-driven organization providing end-to-end solutions for FRP piping.

We design, manufacture and install the following FRP/GRP and Thermoplastic lined FRP products:

  • Pipes
  • Fittings
  • Headers
    Ducts
  • Stacks
  • Launders

Our Core Strength:

  • In-depth knowledge of material and design
  • Customer- focused approach
  • State-of-the-art CNC machines
  • Best in class Pipes, Ducts, Headers and Stacks manufacturing to sustain highly corrosive fluids at elevated temperatures
  • Capable to carryout Stress Analysis and Surge Analysis

And our pipe design is being qualified by TUV-Suedeutschland, Institute of Plastic in Germany after rigorous long term testing.

FRP / GRP Achievements:

Designed & Manufactured:

  • We are executing Export Order which should be single largest GRP Piping of 15 Kms for Cooling Water Line.
  • PP-FRP/GRP Piping for the largest Power Supply company in Germany.
  • Supplied PVC-FRP/GRP, PP-FRP/GRP and FRP/GRP (HT) Piping in a record time of 1 month for a Chlor Alkali Membrane Cell project.
  • Single largest export consignment from India of FRP/GRP piping for Desalination project, Singapore
  • Single largest export consignment from India of PP-FRP, CPVC-FRP/GRP piping for a Chlor Alkali Membrane Cell Plant in Saudi Arabia

Core Competencies:

  • People

“Our People are the prime movers”. This is what makes us the global preferred vendor for FRP/GRP and Thermoplastic lined FRP/GRP Piping

  • Design

We have the capability to carry out Stress Analysis of entire plastic piping networks. We also have the know-how to carryout static calculation as per DIN, ASTM, BS, AS and EN norms. Our designs are checked for conformance by rigorous testing in our in-house laboratory as well as in TUV Sueddeutschland, Institute of Plastic, Germany.

  • Manufacture

State-of-the-art CNC filament winding machines are used to manufacture our GRP/FRP piping as per international standards. We are an ISO 9001:2008 Certified Company.

  • Installation

A dedicated Site Team installs all our products and we ensure quality service to constantly meet international standards.

  • Commissioning

We assist our clients during the commissioning phase of their projects by providing specialist technicians and Engineers


Our Other Business Areas: Other Business

We are also deeply committed to social environment responsibility for which we maintain clean, green, safe and healthy environment and comply with current legal and other requirements pertaining to environment, occupational health & safety and constantly strive and contribute for a better tomorrow.

Through this Blog feature we wish to serve our customers better and provide solutions to any queries related to FRP, GRP end to end Piping solutions.

You can feel free to visit us at our website of CPP Piping for our Office Address & Contacts information here in India, Europeon Union Countries & Asian Countires for our technology driven FRP GRP piping Solutions & installation Services

Thank You.

Vijay Rajpurohit

Managing Director

Chemical Process Piping Pvt Ltd.